Febuary 4th & 5th, 2016
* Installed panel nuts to elevator for mounting trim tab servo/cover panel. Mounted the servo and attached it to the trim tab. There is plenty of clearance and it is solid and flush with the elevator skin.
* Cut out the instrument panel face since it is not needed. An overlay panel will fit over the front to carry the instruments.
* Fitted the instrument panel to the fuselage. This is not a very good fit at first. The panel flange curves way more than the fuselage does so the panel has to be drawn up with long screws that will reach through. The instructions say to use clecos but there is no way they will work. They are too short. Once it was in place the cutouts were marked for the canopy arms to penetrate through. The panel was removed and the cutouts made. The air vent mounting holes were drilled and the side cutouts for the support brackets were cut. The support brackets were also made.
* The instructions say how much and from where to measure for mounting things to the panel but the place to measure from is a rounded edge and hard to judge. So when locating the air vents and the lift strut ball joints I was careful to make sure things would fit before drilling. The air vents are very, very close to where the panel support brackets meet the panel. Smaller vents would be nice. I also got the ball joint brackets to low the first time so had to refit and re-drill. Some filling of unused holes and filling around the ball joint bracket are still needed.
* The last thing for the day was floxing in the panel support brackets and applying an overlay of fiberglass.
Reinstalled the elevator trim tab with servo firmly attached to access cover
Lower view
The servo is mounted to the access cover and the linkage is attached. Smooth installation and solid.
The Instrument Panel has been fitted to the fuselage and cutouts made for the canopy arms. Center panel also cut out
This is the right side instrument panel support bracket being bonded in with 5 min epoxy
Mounting holes have been drilled for the air vents, cutouts for the canopy arms, and ball joint mounting brackets done
Canopy ball joint installed. The first set of mounting holes were to low so there is some cleanup that needs to be done
This is the left side ball joint mounting bracket